65mm+65mm+20mm PVC Winding Hose Extrusion Line
1. 65/25 PVC Extruder
(1) Loading type: vacuum loader
(2) Hopper: dry hopper
(3) Screw barrel material: 38CrMoAl, nitriding treatment.
(4) Reduction gearbox: using hard surface gear
(5) Screw diameter: 65mm
(6) Screw effective length: 65 x 25 = 1625mm
(7) Barrel cooling form: fan cooling
(8) Barrel heating form: cast aluminum electric heating
(9) Heating power: 4kw x 3 zones
(10) Heater protection: stainless steel cover
(11) Flange heating power: 2kw x 1 zone
(12) Die head heating power: 2kw x 1 zone
(13) Temperature control system: RKC temperature controller
(14) AC motor: 18.5kw
(15) Screw speed: 0-80 rpm
(16) Screw speed control: inverter
(17) Output: 50-60kg/h
(18) Extruder head: T-extrusion head, blow air pressure is adjustable.
(19) Machine frame: square steel and steel plate welding together
(20) Working center height: 1000mm
(21) Outside dimension: 2800(L) x600(W) x 1900(H)
(22) Weight: 1600kg
2. 4m Cooling Trough
(1) Center working height: 900mm
(2) Spray head:10 pcs
(3) Water pump: 0.75kw
(4) Fan pump: 0.25kw
(5) Cooling trough material: Stainless steel 304
(6) Overall dimension: 4000(L) x 400(W) x 1100(H)mm
(7) Weight: 300kg
3. Haul Off Machine
(1) Motor: 0.75KW by inverter control
(2) Transmission belt: belt pulling
(3) Effective length: 500mm
(4) Allowable upand down adjustment distance: 0-60mm
(5) External dimension: 800(L) x 760(W) x1600(H)mm
(6) Weight: 500kg
4. Winding machine
(1) Spindle number: 2 x 12
(2) Spindle weight: 2-4kg
(3) Winding layer diameter range: 10-50mm
(4) Driven motor: 1.5kw x 2
(5) Winding speed: inverter control, 0-400rpm
(6) Winding wire can be adjusted
(7) Rotating plate material: aluminum
(8) Rotating direction: one is left, other is right
(9) Stand frame: wedding by square steel tube and board
(10) External dimension: 1700(L) x1700(W) x1900(H)mm
(11) Weight: 1000kg
5. Horizontal Type Infrared Vulcanization Machine(1m)
(1) Function: make the wire recombine with PVC hose better
(2) The infrared vulcanization machine using non-touch vulcanizing to avoid the PVC hose touching the wall.
(3) Vulcanization machine length: 1m
(4) Vulcanization heating mode: Infrared heating
(5) Infrared heater heating power: 4 x 1kw
(6) The temperature inside the horizontal type vulcanization machine: room temperature – 400°C
(7) Temperature control mode: RKC temperature controller
(8) The liner of the vulcanization slot is stainless steel 304 material.
(9) Vulcanization machine width 140mm, filled with insulated cotton inside.
(10) Surface is sprayed with plastic process for elegant appearance.
(11) Overall dimension: 1(L) x 0.6(w) x1.3(H) mm
(12) Weight: 200kg
6. 65/25 PVC Extruder
(1) Loading type: vacuum loader
(2) Hopper: dry hopper
(3) Screw barrel material: 38CrMoAl, nitriding treatment.
(4) Reduction gearbox: using hard surface gear
(5) Screw diameter: 65mm
(6) Screw effective length: 65 x 25 = 1625mm
(7) Barrel cooling form: fan cooling
(8) Barrel heating form: cast aluminum electric heating
(9) Heating power: 4kw x 3 zones
(10) Heater protection: stainless steel cover
(11) Flange heating power: 2kw x 1 zone
(12) Die head heating power: 2kw x 1 zone
(13) Temperature control system: RKC temperature controller
(14) AC motor: 18.5kw
(15) Screw speed: 0-80 rpm
(16) Screw speed control: inverter
(17) Output: 50-60kg/h
(18) Extruder head: T-extrusion head, vacuum, vacuum pressure is adjustable
(19) Vacuum pump power: 0.75kw
(20) Machine frame: square steel and steel plate welding together
(21) Working center height: 1000mm
(22) Outside dimension: 2800(L) x600(W) x 1900(H)
(23) Weight: 1600kg
7. 20/20 PVC Extruder
(1) Loading type: manual loading
(2) Hopper: stainless steel hopper
(3) Screw barrel material: 38CrMoAl, nitriding treatment.
(4) Reduction gearbox: using hard surface gear
(5) Screw diameter: 20mm
(6) Screw effective length: 20 x 20 = 400mm
(7) Barrel cooling form: natural cooling
(8) Barrel heating form: cast aluminum electric heating
(9) Heating power: 1kw x 2 zones
(10) Flange and die head heating power: 0.5kw x 1 zone
(11) Temperature control system: RKC temperature controller
(12) AC motor: 1.1kw
(13) Screw speed: 0-40 rpm
(14) Screw speed control: inverter
(15) Output: 4-8kg/h
(16) Extruder head: extrude color strip
(17) Machine frame: square steel and steel plate welding together
(18) Equip with wheels bottom
(19) Working center height: 1000mm
(20) Outside dimension: 900(L) x600(W) x 1300(H)
(21) Weight: 500kg
8. 4m Cooling Trough
(1) Center working height: 900mm
(2) Spray head:10 pcs
(3) Water pump: 0.75kw
(4) Fan pump: 0.25kw
(5) Cooling trough material: Stainless steel 304
(6) Overall dimension: 4000(L) x 400(W) x 1100(H)mm
(7) Weight: 300kg
9. Haul Off Machine
(1) Motor: 0.75KW by inverter control
(2) Transmission belt: belt pulling
(3) Effective length: 500mm
(4) Allowable up and down adjustment distance: 0-60mm
(5) External dimension: 800(L) x 760(W) x1600(H)mm
(6) Weight: 500kg
10. Double Bobbins Take Up
(1) Function: Coil pipe or soft profile
(2) Motor power: 1.1Nm, speed can be adjusted
(3) Bobbin diameter: 400- 700mm
(4) Take up speed: 0 – 20m/min
(5) Take up bobbin quantity: 2
(6) Take up bobbin using extension-type, pneumatic control.
11. Control System
(1) Can synchronous control and single control, using SIEMENS PLC
(2) Temperature control meter: RKC temperature controller
(3) Operation form: using SIEMENS touching screen control
(4) Using Cantilevers operating box, convenient and direct viewing.